Laser Tool Setter LTS35.65-23

LTS35.65-23 – the compact Laser Tool Setter

The laser tool setter Compact is designed for usage in machines with a limited amount of space for the measurement of particularly small tools. With a length of 123 mm and a height of only 66 mm, there is space for the system even in a small machine. The cable outlet is also only downward to prevent the need for more space for cables and the pneumatic supply.

  • Description
  • Features & Benefits
  • Technical Data
  • Related Information
  • Applications
  • Downloads

Applications


  • Determination of tool length
  • Measurement of tool radius
  • Detection of broken tools
    Benefits:
  • TCS technology (True Cutting Scan) – for the highest precision
  • Tool cleaning using Laval nozzle with supersonic pressure
  • Optimal protection of the optics by means of pneumatic shutter unit
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COMPACT LASER OPTICS


  • Compact laser measuring device – the smallest in its class
  • Smallest tool diameter 25 μm
  • Accuracy +-0.2 μm

TCS – TRUE CUTTING SCAN FOR THE HIGHEST PRECISION

    Features:
  • Scans the really longest cutting circle
  • Searches the longest cutting circle diameter
  • Uses this to the exact length measurement
  • Correct tool length measurement
    Benefits:
  • Determines the real tool length
  • High precision length measurement
  • High-end functionality – exclusively from m&h

TOOL CLEANING USING LAVAL NOZZLE


  • Laval nozzle with supersonic pressure
  • Tool cleaning in measuring position
  • Tool cleaning with nominal rotation speed for optimum cleaning results
  • Minimal cleaning distance
  • Sealing cap prevents penetration of foreign objects and liquid

PNEUMATIC SHUTTER UNIT


  • Complete closing shutter unit
  • Cleaning by air blast without additional air pressure consumption
  • Air curtain during the measuring process prevents soiling of the optic
  • Reliable closing after measuring process
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Min. tool Ø 0,025 mm
Max. tool Ø 20mm
Repeatability ± 0,2 μm
Power supply 24 VDC / max. 100 mA
Laser Centrally focused / 650 nm / <1 mW
Laser safety class 2 (IEC825)
Temperature range Operation: 10° - 50°C Storage: 5° - 70°C
Material Aluminium, hard coated
Temperature range Operation: 10° - 50°C Storage: 5° - 70°C
Protection class IP68: EN60529 (connected, air-curtain on)
Service life >1 million ON/OFF cycles tested
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    Precision and process reliability
  • Precision measurements of the tool cutting edges at nominal speed
  • Special supersonic cleaning jet prevents incorrect measurements due to adhering material particles
  • Software algorithms eliminate the effects of coolant drops
  • No interference from ambient light
    Sturdy design
  • Laser optics protected using shutter unit
  • Air curtain prevents dirt particles entering the device
  • Measurement system sealed according to IP68 standard
    Operation suitable for the workshop
  • Simple mounting and setup without special pneumatic unit
  • Simple orientation and mechanical definition of the focal point
  • Simple and reliable calibration and setup of the laser unit
    Applications and measuring routines
      Tool measurement
    • Fast and precise measurement of tool length and tool radius
    • Tool scan for optimal measurement results
    • Tools are measured in the actual clamping system at nominal speed
    • Compensation of the tool diameter for dynamic changes in the rotational diameter of the tool
      Compensation of machine effects
    • Correction of tool length in case of thermal change and thermal drift on the spindle or the machine axes
    • Correction or monitoring of runout, tool change and clamping errors
      Tool breakage and single cutting edge control
    • Fast tool breakage detection
    • Single cutting edge control for breakage or tool wear
      Mould tools
    • Measurement of tool length and tool radius
    • Shape control and monitoring of the tool wear

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m&h Laser Tool Setters Brochure 2013-09-05 2 MB (PDF)


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